This dressing systems is the worlds first which works without sensors and has the advantage that it does not require any sensors in the spindle and therefore cheaper spindles can be used for dressing. DressView ® is offered together with a drive in a desktop case as an integrated solution or as stand-alone solution as a separate system, which lends itself particularly for use in the control cabinet. (Here the frequency converter and a docking station for the DressView ® is then installed.) The signal derived from the operation of the spindle is graphically displayed on an LC- display. For signal output to the PLC in each case a limit value for signal detection and, in addition, a higher can be set to a potential crash detection. When the limit is exceeded, the measurement signal is dyed red and a corresponding output connected. The DressView ® system is via laterally arranged foil keys with switching point very easy to operate and adjustable. Various settings can be made for the dressing process, such as the afterglow of last measurement processes as silhouettes, the time base of the representation or the scaling of the display. For communication with the PLC 3 digital inputs, 3 digital outputs and one analog output are available. Via them the system can be started and the current status are displayed. The analog output comes directly from the measurement signal of the dressing. Tests had shown that the sensibility and sensitivity with the established sensor-based process is on an equal footing. In experiments dressing accuracies down to under 0.5 micron were realized.

DressView

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SSE + DressView

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OperatingTerminal (OT)

DressView

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0303

DressView

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0200

The operating terminal can be mounted either via a VESA mount on your machine, or an arm or as a handy desktop unit on a horizontal surface. Belonging to the operating terminal is the DressView ® SSE cabinet unit. This provides the voltage supply and all inputs and outputs. In addition, it provides a USB interface to the required BMR converters.
Both desktop devices (0303 and 0200) are a compact unit consisting of converters and DressView ® and correspond the performance our SFU0303 and SFU0200. For this reason, both devices have the usual inputs and outputs and screw connections. In addition, there are still the inputs and outputs of DressView ® system.
DressView OT DressView SSE DressView
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DressView

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SSE + DressView

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PMU

The PMU can be perfectly integrated into a control panel of a production center. Belonging to the PMU is the DressView ® SSE cabinet unit. This provides the voltage supply and all inputs and outputs. In addition, it provides a USB interface to the required BMR converters.
DressView ® SFU 0200 SFU 0303
DressView ®
This dressing systems is the worlds first which works without sensors and has the advantage that it does not require any sensors in the spindle and works with an accuracies down to under 0.5 micron.
Integrated in the inverter => Perfectly coordinated components Cost savings since sensors can be omitted and standard spindles can be used Omission of sensor cables Optimal support as everything comes from one hand. (Abrichteinheit, SFU und Spindel: nur ein Ansprechpartner) enormous reduction of repair costs Precise adjustment to your system, thanks to uncomplicated custom solutions Simple and intuitive user interface No need to adjust filters or make complicated settings required Future-proof solution, since the spindle can be easily replaced when the application is changed. Dressing system and inverter remain the same
Advantages DressView over acoustic emission systems
DressView PMU
Kundenmeinung zu DressView - Fa. Henninger GmbH u. Co. KG Das BMR DressView wird seit diesem Jahr in der doppelseitigen Zentrumschleifmaschine ZS2000 eingesetzt. Die Implementierung gemeinsam mit BMR ist im zweiten Quartal gestartet und die ersten Erfolge konnten bereits gemeinsam nach kurzer Zeit verbucht werden. Die Zentrumschleifmaschine ZS2000 mit dem DressView wurde auf der EMO 2017 in Hannover vorgestellt. Das auf Körperschall-Prinzip bestehende bisherige System lässt kein gleichzeitiges Zentrumschleifen der beiden Zentren zu, da Schwingungen der jeweilig anderen Spindel während der Bearbeitung keine eindeutige Zuordnung bei der Auswertung zulässt. Mit dem DressView System können wir nun beide Zentren gleichzeitig zentrumschleifen! Das hat uns auch davon überzeugt, das BMR-System zu implementieren und ausgiebig zu testen. Wir reduzieren damit enorm die Bearbeitungszeit bei einer für Stückzahl ausgelegten Zentrumschleifmaschine. Bei korrekter Einstellung sind bis zu 50% Taktzeitreduzierung möglich. Auch die zu erwartende sehr niedrige Störanfälligkeit lässt uns positiv in die Zukunft blicken. Die Anbindung an die Zentrumschleifmaschine ZS2000 verlief reibungslos und unkompliziert. Selbst eine Nachrüstung/Aufrüstung in eine bestehende Produktionsmaschine ist umsetz- und in die Steuerung integrierbar. Die Integration in einseitige und NC gesteuerte Zentrumschleifmaschinen ist geplant. „In Zeiten von Industrie 4.0 ist die maximale Prozessüberwachung für moderne, zukunftsorientierte Maschinenhersteller ein Muss. Durch die sensorlose Anschnitterkennung und Erkennung vom gleichmäßigen Schleifkontakt am gesamten Umfang mit dem DressView-System werden unsere Schleifprozesse in der Zentrumschleifmaschine noch zuverlässiger und effizienter. Gleichzeitig sparen wir Bearbeitungszeit“, so Jakob Kerres, Geschäftsführer von Henninger GmbH u. Co. KG in Straubenhardt. Dominik Kerres, 26.10.2017
Zentrumschleifmaschine ZS2000
Zentrumschleifen Beispiel
Bedienpanel mit Simatik und zwei DressView PMU
Automatic dressing process:
Individual components, operation and menu navigation:
MotorView ®
The further development of our well-known DressView system now works completely independent of the inverter. This means that all data from the motor cables are measured and calculated.
Process visualization for grinding, drilling and dressing operations with analysis and reporting functions, as well as a wide range of connection options. All combined in a system from BMR with the extensive support and simple operation that is typical for us. Whether for upgrading older machines or directly integrated into new systems, take the step into the future with us.
DressView PMU DressView OT DressView ®
With 'MotorView', the family of dressing and process visualization systems and associated components continues to grow. While DressView has been designed and developed for combination with BMR's frequency converters, the new "MotorView" system works completely independently. With the new, again proprietary developed system, which works as sensitive as DressView, an exceptionally accurate measuring system for power and load measurement of drive solutions has been created. The precise and sensitive recording of voltage and current in the individual motor phases enables a detailed and sensitive analysis of all motor parameters. Apparent power and motor frequency can be precisely determined over the entire speed range of the motor. At present, it is designed for connected values of up to 400V and 20A, whereby higher connected values can be easily achieved by simply changing component values.

Measuring system for power and load of electric motors

Motorview accessories
MotorView measuring system
SFU-Communicator Fieldbus Gateway
DressView PMU Panel mount unit
DressView OT IP45 operating terminal
The MotorView measuring system fits seamlessly into the components of our Dressview. So it is possible to establish a connection to all common fieldbus and Ethernet systems using our SFU-Communicator. In addition, the MotorView measurement system can be parameterized via the two DressView control panels. Furthermore, the current load value can be displayed, stored, compared and evaluated in the same way as the DressView system.
DressView cable 2 - 10m special cable
MotorView ® DressView ®
VFD
VFD: variable frequency drive
 VFD: variable frequency drive PLC: programmable logic control

DressView

Easy integration in your system.

MotorView ® DressView SSE
Informations to our both systems
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BMR GmbH elektrischer & elektronischer Gerätebau Walpersdorf er Str. 38 91126 Schwabach
Tel.: +49 (0)9122 - 63148-0 Fax.: +49 (0)9122 - 63148-29 in fo@bm r-gmbh.de
Frequency converter up to 60 V Dress View Dressing spindles 80 to 450 W Frequency converter 230V Motor Vi ew Manual spindles up to 170 W
Frequency converter for sensorless Measurement system for power and load of motors Machine spindles bis 170 W AC - und BLDC-Motors
Automated dressing process Machine spindles up to 300W Combined solution - converter and dressing system Machine spindles up to 2,6 KW
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